Gachn group, with a deep understanding of customer pain points, focuses on solving customer pain points and constantly updating technology.
Product name :
Automatic Block Bottom Valve shape Bag making Machine adstar bagItem No :
FK008-IIIOrder(MOQ) :
1Payment :
30% advance payment, 70% balance before shipment or negotiableProduct Origin :
xiamen,chinaShipping Port :
XIAMEN or Or according to your needsLead Time :
3 monthsAutomatic Block Bottom Valve shape Bag making Machine adstar bag
As an important equipment in the modern packaging industry, the structural design of automatic pp woven block bottom valve sack making machine Wholesaler Gachn group's valve bag making machine is directly related to production efficiency, product quality and operating costs. This article will introduce the structure of automatic pp woven block bottom valve sack making machine Supplier Gachn group's valve bag making machine in detail, and focus on the key features of its bag making structure upgrade optimization, modular design, servo control system, bag making specification expansion, bag diverter mechanism improvement, application of variable frequency motor and positioner, and bevel design, showing how Gachn group improves the durability, intelligence level and operation convenience of equipment through technological innovation.
1. Basic structure of bag making machine
The valve bag making machine is mainly composed of unwinding device, forming mold, heat sealing system, cutting device, conveying system and control system. The unwinding device is responsible for the supply of raw materials, the forming mold shapes the material into a bag shape, the heat sealing system completes the sealing of the bag mouth, and the cutting device is responsible for cutting the continuously produced bags into individual ones, and finally sending them out through the conveying system.
2. Bag making structure upgrade and optimization
In the past, valve bag bag making machines of various manufacturers always had different shortcomings during the production process. automatic Production valve bag Machining Supplier Gachn group, with a deep understanding of customer pain points, focuses on solving customer pain points and constantly updating technology.
Structural optimization: By using alloy steel on equipment parts, the use of vulnerable parts such as blades and heat seals is reduced, which significantly improves the durability and service life of the equipment. At the same time, the structural layout is optimized to reduce stress concentration points and reduce the failure rate.
Modular design: The key components of the bag making machine are designed into modularization, such as forming and opening bags, bottom sticker heat sealing, bag cutting, etc., which are convenient for quick disassembly, replacement and maintenance, reducing maintenance items and improving maintenance efficiency.
Comparison of old and new valve bag making machines | |||
NO. | Comparison content | Old machine | New machine |
1 | Stable start-up speed | 120pcs/min | Speed upgrade: Stable running speed can reach 130 bags/minute, and up to 140 bags/minute, high speed and stability, creating more benefits for enterprises. |
2 | Idle machine speed | 130pcs/min | |
4 | Center distance of finished bag bottom | 370~750mm; if calculated based on 80 bottom, the minimum finished bag length is 470mm | Servo control adjusts specifications with one button, which is smarter and more convenient. Bag making specifications are further expanded, and the applicable width can be as low as 300mm, supporting customized solutions of more sizes. |
6 | Visual inspection function | None | Visual upgrade: AI visual inspection function is more powerful, supporting multiple inspection solutions such as printing, base cloth, bag making defects, and supporting more personalized customization. |
7 | Swing arm mechanism feed roller | Old version of feed roller design | Upgraded feeding structure: More advanced feeding roller and rubber roller design, reducing maintenance costs and improving operating efficiency. |
8 | Swing arm traction and bag feeding rubber roller | Old version of rubber roller design | |
10 | Bag cutting mechanism | Cannot be assembled independently | Optimized assembly process: Advanced assembly design, improving assembly accuracy, and enhancing equipment stability. |
11 | Bag pressing tail | Vertical bag pressing tail design | Angle design: Reduce the risk of bag making section transfer, innovative process design, avoid bag transfer impact, and provide greater stability. |
12 | Bag transfer | Suction bag transfer, slightly more vulnerable parts | Bag making structure upgrade: Further optimize the structural design, reduce wearing parts, and improve durability. More modular design, more convenient maintenance, fewer maintenance items |
13 | Bag shifting structure | Inner and outer eight rotation mode | Bag shifting mechanism upgrade: Automatic adjustment according to bag width changes, no need to modify parameters, simplify debugging steps, and respond quickly. Reduce maintenance costs and improve operating efficiency. |
14 | Forming guide mechanism | Multi-V belt [22mm] | Widen the forming guide mechanism: reduce the situation of triangle skewness, improve the stability of bag opening, and improve the quality of the product |
15 | Frame automatic adjustment | None | The frame is equipped with a variable frequency motor and a positioner, which can be adjusted automatically, making it more convenient and faster for operators to change numbers, reducing the operation time of production personnel |
16 | Total number of servos | A total of 30 axis servos in the old machine | Application of efficient servo system: the new design significantly reduces energy consumption, improves the convenience of operation and user experience, intelligent management of hot air guns, and the application and intelligent management of servo systems show the advantages of production efficiency and quality. |
21 | Protective mechanism | Aluminum profile + PET | Appearance upgrade: the new appearance industrial aesthetic design is simple and atmospheric, with both practicality and ease of use, more in line with modern aesthetic concepts, and highlights the harmonious coexistence of craftsmanship and texture. |
3. Servo control system
Gachn group introduces advanced servo control systems to achieve one-click adjustment of bag making specifications. Users only need to enter the size parameters of the required bag, and the system can automatically adjust the motion trajectory and speed of each actuator, making the operation more intelligent and convenient.
4. Bag making specification expansion
In the feedback from the valve bag market, most customers have different requirements for the size of valve bags. Through this focus, Gachn group has further expanded the bag making specifications of bag making machines, which can handle bags with a width as low as 300mm and support customized solutions of various sizes to meet the diverse needs of different customers.
5. Bag shifting mechanism upgrade
After comparing the drawbacks of other machines and equipment in the market, in the era when other international brands of bag shifting mechanisms all adopt the rotating lever mode, Gachn group designed a bag shifting mechanism that adopts a fixed phase mode, without manual intervention to modify parameters, which greatly simplifies the debugging steps and improves the response speed and operation efficiency of the bag shifting device.
6. Application of variable frequency motors and positioners
In the production process, in order to reduce the downtime caused by operators and problems in production, Gachn group is equipped with variable frequency motors and precision positioners to automatically adjust the position, speed and tension of bags, making it more convenient and quick for operators to change products of different specifications, significantly reducing production preparation time and personnel operation time.
7. Bevel design
Gachn group's innovative bevel design for customers is applied to the transfer area of the bag making section, which effectively reduces the friction and collision of the bag during the transfer process, avoids the risk of bag deformation or damage, and provides greater production stability and product quality assurance.
Gachn group's valve bag bag making machine has not only improved the durability and intelligence level of the equipment through a series of structural optimization and technological innovations, but also significantly reduced maintenance costs and improved operating efficiency, bringing more efficient and flexible solutions to the packaging industry.