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AI Vision Inspection System for Valve Bag Making Machine Vision

AI Vision Inspection System for Valve Bag Making Machine Vision
Valve Bag Making Machine Vision Inspection System Factory
Valve Bag Making Machine AI Vision Inspection System Factory
AI Vision Inspection System for Valve Bag Making Machine Vision

AI Vision Inspection System for Valve Bag Making Machine Vision

Gachn group AI vision inspection system is The NEW World's Leading Technology Of Valve Bag Making Machine.

  • Product name :

    AI Vision Inspection System for Valve Bag Making Machine Vision
  • Item No :

    KF008-II
  • Order(MOQ) :

    1
  • Payment :

    30% advance payment, 70% balance before shipment or negotiable
  • Product Origin :

    XIAMEN,CHINA
  • Shipping Port :

    XIAMEN or Or according to your needs
  • Lead Time :

    3 Months

AI Vision Inspection System for Valve Bag Making Machine Vision

Valve Bag Making Machine Vision Inspection System equipment is mainly composed of inspection system and mechanical system, which can detect various defects of the front and back of the incoming coil materials in real time and take photos of the finished products in the process of bag making. The signal provided by the encoder is collected online in real time, and the pictures obtained by the camera are analyzed and output a test result through the detection software algorithm of the industrial control computer. And NG bad unified shutdown alarm, data statistics and so on.

The main interface of AI visual inspection is an important interface for users to interact and operate with the computer. Through the operation bar, function bar, status bar, production information input area, process detection data display area, alarm log, real-time image display area, users can easily access and manage the indicators of visual detection to complete a variety of elimination tasks.

 

Project Background

Bag-making companies are facing product quality risks, high labor costs, and human resource shortages.
Valve Bag Making Machine Vision Inspection System

• Product quality risks:

Market trends have led to a surge in recycled materials during bag making, a surge in bag base fabric defects, and manual bag picking is prone to fatigue and errors, affecting product quality.

• High labor costs:

Each bag-making machine requires 4-6 workers to pick bags, which is very costly and severely reduces profit margins.

• Shortage of Human Resources:

The on-site work environment has led to young people being reluctant to join and a labor shortage.

 

GACHN Group-JEENAR new generation of visual waste rejection system accurately hits the pain points of bag-making companies. It uses AI visual inspection to replace manual bag picking, reduce labor costs, improve product quality stability, help companies reduce costs and increase efficiency, and achieve more efficient and sustainable development.

 

Valve Bag Making Machine AI Vision Inspection System VS AI Vision Inspection System for valve bag machine

                   Equipped with AI Vision                                                                          No AI vision

             Only  requires  2 bag pickers                                                     Requires 4-6 bag pickers                                                 

  

The Benefits Of  Valve Bag Making Machine AI Vision Inspection System

AI Vision Inspection System for Valve Bag Making Machine Vision

1) Cost saving:

An operator of visual inspector system can be responsible for the bag sampling inspection

of 3-4 valve bag making machines at the same time. A single production line reduces the number of workers by 2, with an average monthly

salary of RMB5,000-8,000, and two shifts per day, saving approximately RMB240,000- 360,000 in annual costs.

2) Removal accuracy :

Al adaptive identification of defects can be completed without manual marking, and the

missed removal rate is as low as 0.05%.

3) Wide adaptability:

AI identification and detection system operates independently, suitable for all imported and

domestic plastic woven valve bag making models.

4) The types of removal waste are comprehensive and flexible :

It can be customized and targeted to identify the bad defects of the base cloth and the

finished bag, and realize the task of removing waste quickly and accurately.

5) Humanized operation interface:

The UI interface is simple and easy to operate; it can track the data of defects in real time

and learn adaptively after version change without affecting normal production.

Features of AI visual inspection machine

 

Valve Bag Making Machine Vision Inspection System Factory

1.Easy and fast installation

The installation and debugging time is as low as 2 days and no longer than 7 days, depending on whether the company's machine has its own waste kicking mechanism and the waste kicking needs.

2.Easy to operate

The visual waste removal system has no educational requirements, and even bag pickers who have not been to school can easily operate it .

3.Strong adaptability

Compatible with all domestic and foreign machines.

 

 

The Type Of Defect That Can Be Detectable

 

 Base fabric waste products: holes (including drawing lines or labels), joints, running wefts or warp yarn, missing yarn, round yarn, scratched, side .

 
Valve Bag Making Machine AI Vision Inspection System Factory
 
 
Bag making waste products: incomplete upper and lower folding (crooked angles), uneven overlap (not overlapped), valve patch folded or skewed, bottom patch offset or with line drawing.
 
Valve Bag Making Machine AI Vision Inspection System Manufacturer
 
Valve Bag Making Machine AI Vision Inspection System Dealer
AI Vision Inspection System Catalog
 
1.AI fabric defect detection
 
2.AI fabric+bag making section defect detection
 
3.AI fabric+bag making section+printing defect detection
 

 

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