Intelligent and environmentally friendly cement bag inserting machine
In the traditional cement packaging process, manual bag insertion faces three core challenges
Product name :
Intelligent and environmentally friendly cement bag inserting machineItem No :
GC-850-6SOrder(MOQ) :
1Payment :
30% advance payment, 70% balance before shipment or negotiableProduct Origin :
xiamen,chinaShipping Port :
XIAMEN or Or according to your needsLead Time :
3 monthsIntelligent and environmentally friendly cement bag inserting machine
In the traditional cement packaging process, manual bag insertion faces three core challenges:
1. Occupational health risks: long-term exposure to noise environments > 80dB and workplaces with dust concentrations exceeding 15mg/m³
2. Production efficiency bottleneck: The manual bag insertion speed is only 8-10 bags/minute, which restricts the efficiency of the entire production line
3. Environmental compliance pressure: unorganized dust emissions must be controlled below 0.5mg/m³, and traditional processes are difficult to meet the standards
[Solution]
Gachn group's intelligent and environmentally friendly cement bag insertion machine achieves industry pain point breakthroughs through three innovative systems:
I. Core technology architecture
1. Intelligent bag insertion system
· Six-axis robotic arm + visual positioning system to achieve ±1mm precise bag insertion
· Adaptive pressure adjustment bag clamping device, compatible with 25-50kg bags of different specifications
· Double-station alternating operation to ensure continuous operation of the sack inserter machine
2. Injection and suction dust suppression system
· Multi-stage negative pressure dust removal device, dust collection efficiency > 99.8%
· Closed bag insertion cabin design, effectively controlling dust spillage
· Real-time dust concentration monitoring, automatic shutdown protection when exceeding the standard
3. Synchronous follow-up system
· Dynamically matching the rotation speed of the valve sack inserter machine, error < 0.05 seconds
· Servo-driven roller group realizes 0.1mm position control
· Three-level buffer bag storage warehouse design to ensure the continuity of bag supply
II. Technical parameter comparison
(Table)
II. Actual application results
Renovation case of a large cement group:
· Bag insertion success rate: stable at more than 99.9%
· Hourly output increased: from 90t/h to 120t/h
· Annual labor cost savings: more than 1.2 million yuan
· Dust emission reduction: from 18mg/m³ to 4.2mg/m³
· Automatic sack inserter machine failure rate reduced: maintenance frequency reduced by 70%
IV. System composition
Intelligent bag conveying module
· Bag storage warehouse capacity: 200-300 Bags
·Bag sorting device: automatically completes bag opening orientation
·Servo bag conveyor roller: adjustable speed 0-20m/min
Six-axis bag insertion robot
·Load capacity: 5kg
·Repeat positioning accuracy: ±0.05mm
·Working radius: 1.2m
Dust control system
·Filter area: 60㎡
·Handled air volume: 12000m³/h
·Emission concentration: <5mg/m³
Intelligent control system
·Industrial-grade PLC+12-inch human-machine interface
·Support MES system data docking
·Fault self-diagnosis and remote operation and maintenance
(Bag insertion video)
V. Industry value
1. Occupational health: realize zero contact with dust at the operating position
2. Technology upgrade: support intelligent transformation of packaging lines