Automatic cement bag insertion machine

Automatic cement bag insertion machine

Home Automatic cement bag insertion machine

Intelligent and environmentally friendly cement bag inserting machine

Automatic sack inserter machine
intelligent sack inserter machine
valve sack inserter machine

Intelligent and environmentally friendly cement bag inserting machine

In the traditional cement packaging process, manual bag insertion faces three core challenges

  • Product name :

    Intelligent and environmentally friendly cement bag inserting machine
  • Item No :

    GC-850-6S
  • Order(MOQ) :

    1
  • Payment :

    30% advance payment, 70% balance before shipment or negotiable
  • Product Origin :

    xiamen,china
  • Shipping Port :

    XIAMEN or Or according to your needs
  • Lead Time :

    3 months

Intelligent and environmentally friendly cement bag inserting machine

In the traditional cement packaging process, manual bag insertion faces three core challenges:

1. Occupational health risks: long-term exposure to noise environments > 80dB and workplaces with dust concentrations exceeding 15mg/m³

2. Production efficiency bottleneck: The manual bag insertion speed is only 8-10 bags/minute, which restricts the efficiency of the entire production line

3. Environmental compliance pressure: unorganized dust emissions must be controlled below 0.5mg/m³, and traditional processes are difficult to meet the standards

 

[Solution]

Gachn group's intelligent and environmentally friendly cement bag insertion machine achieves industry pain point breakthroughs through three innovative systems:

 

I. Core technology architecture

1. Intelligent bag insertion system

· Six-axis robotic arm + visual positioning system to achieve ±1mm precise bag insertion

· Adaptive pressure adjustment bag clamping device, compatible with 25-50kg bags of different specifications

· Double-station alternating operation to ensure continuous operation of the sack inserter machine

 

cement sack insertion machine manufature

 

2. Injection and suction dust suppression system

· Multi-stage negative pressure dust removal device, dust collection efficiency > 99.8%

· Closed bag insertion cabin design, effectively controlling dust spillage

· Real-time dust concentration monitoring, automatic shutdown protection when exceeding the standard

 

3. Synchronous follow-up system

· Dynamically matching the rotation speed of the valve sack inserter machine, error < 0.05 seconds

· Servo-driven roller group realizes 0.1mm position control

· Three-level buffer bag storage warehouse design to ensure the continuity of bag supply

 

II. Technical parameter comparison

 

(Table)

 

II. Actual application results

Renovation case of a large cement group:

· Bag insertion success rate: stable at more than 99.9%

· Hourly output increased: from 90t/h to 120t/h

· Annual labor cost savings: more than 1.2 million yuan

· Dust emission reduction: from 18mg/m³ to 4.2mg/m³

· Automatic sack inserter machine failure rate reduced: maintenance frequency reduced by 70%

 

IV. System composition

Intelligent bag conveying module

· Bag storage warehouse capacity: 200-300 Bags

·Bag sorting device: automatically completes bag opening orientation

·Servo bag conveyor roller: adjustable speed 0-20m/min

 

cement sack inserting machine manufature

 

Six-axis bag insertion robot

·Load capacity: 5kg

·Repeat positioning accuracy: ±0.05mm

·Working radius: 1.2m

Dust control system

·Filter area: 60㎡

·Handled air volume: 12000m³/h

·Emission concentration: <5mg/m³

Intelligent control system

·Industrial-grade PLC+12-inch human-machine interface

·Support MES system data docking

·Fault self-diagnosis and remote operation and maintenance

 

(Bag insertion video)

 

V. Industry value

1. Occupational health: realize zero contact with dust at the operating position

2. Technology upgrade: support intelligent transformation of packaging lines

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